Polyester Fabric at JOANN: Complete Types, Uses & Buying Guide
Polyester fabric is one of the most commonly used man-made textiles today. It is made from polyethylene terephthalate, a type of plastic fiber created through a method known as polymer extrusion. This fabric is used in many things like daily wear, activewear, home décor, patio cushions, and DIY crafts. People like polyester because it is budget-friendly, long-lasting, resists wrinkles, and keeps its color well during dye sublimation. Because of these benefits, it became one of the most popular fabric options in Joann fabric stores.
JOANN offered polyester fabric by the yard in many sections, including clothing fabric, fleece, satin, chiffon, and outdoor fabric. Shoppers could easily find polyester broadcloth, stretch polyester, soft brushed polyester, and polyester lining fabric in one place. After many JOANN stores closed, it became harder for people to find these fabrics locally, so more buyers started shopping for polyester fabric online. This guide explains different types of polyester fabric, how to pick the best one, simple sewing tips, price details, project ideas, and where you can buy it today.
What Is Polyester Fabric
Polyester fabric is a man-made textile created from polyethylene terephthalate, often called PET. It is made by heating plastic chips until they melt, then pushing the liquid through very small holes in a process known as polymer extrusion. This process forms long fibers that can either stay as continuous filaments or be cut into short staple fibers, depending on how the fabric will be used. Filament polyester creates smooth and shiny fabrics like polyester satin and chiffon. Spun polyester is made from shorter fibers that are twisted together, giving it a softer feel that is closer to cotton, which is commonly used in fabrics like broadcloth and fleece.
Polyester is also known as a thermoplastic fiber, which means it can be shaped using heat and will hold that shape permanently. This is the reason why polyester resists wrinkles and keeps its form even after many uses. Another strong feature of polyester is its ability to hold color well. Instead of just coating the surface, the dye bonds with the fibers through dye sublimation, so the color stays bright even after many washes. Because of this, polyester is widely used in clothing like sportswear, costumes, and formal dresses where long-lasting color and durability are important.
What Is Polyester Fabric Used For
Polyester fabric is used in many different areas because it comes in so many styles and finishes. Its flexibility makes it a good choice for both clothing and home projects.
- Common uses include:
- apparel sewing projects
- sportswear and activewear
- cosplay fabric and costumes
- prom dress fabric and formal wear
- lining fabric for jackets and coats
- curtain fabric and drapery
- tablecloth fabric
- outdoor cushion covers
- upholstery projects
- quilting fabric
- craft fabric projects
- fleece blankets
- outdoor performance fabric
Stretch polyester fabric and polyester spandex blends are very popular for fitted clothes, workout wear, and dance outfits because they have extra stretch from the spandex, making them more comfortable to wear and easier to move in.
Types of Polyester Fabric
Polyester comes in many different fabric types compared to most other materials. Each type has its own feel, thickness, and best purpose, which makes it easy to find the right one for any project.
| Type | Weight | Best Use |
|---|---|---|
| Polyester broadcloth | Light-Medium | Apparel, craft |
| Polyester satin | Light | Formal wear, lining |
| Polyester chiffon | Very Light | Dresses, overlays |
| Polyester fleece | Medium-Heavy | Blankets, outerwear |
| Stretch polyester | Light-Medium | Activewear, fitted clothing |
| Polyester lining fabric | Very Light | Jacket and coat lining |
| Microfiber polyester | Light | Sportswear, cleaning |
| Brushed polyester | Medium | Cozy apparel, pajamas |
| Waterproof polyester | Heavy | Outdoor, rain gear |
| Performance polyester | Medium | Activewear, outdoor |
Polyester Satin Fabric at JOANN
Polyester satin is made using a satin weave that gives it a smooth and shiny surface on one side and a dull finish on the other. It is light in weight, flows easily, and is often used for prom dresses, formal outfits, bridal sewing, and costumes. JOANN offered polyester satin in many solid colors along with some printed designs, making it a popular choice for special projects.
Polyester Chiffon Fabric
Polyester chiffon is a very light and sheer fabric with a slightly rough feel because of its twisted fibers. It is often used for dress layers, scarves, blouses, and flowy costume designs. Chiffon can be tricky to sew since it moves around easily, but the soft drape it creates is hard to get with thicker fabrics.
Polyester Fleece Fabric
Polyester fleece is a knit fabric that is brushed on one or both sides to create a soft and fluffy feel. It is warm, lightweight, and does not fray when cut, which makes it a great option for beginners. Fleece is commonly used for blankets, jackets, and craft projects. JOANN was known for offering a wide range of polyester fleece fabric by the yard. For a deeper comparison of fleece types and weights, see our blizzard fleece fabric guide.
Polyester Spandex Fabric at JOANN
Polyester spandex is a mix of polyester and elastane fibers, which gives the fabric strong stretch and the ability to bounce back into shape. It is widely used for activewear, leggings, dance outfits, and fitted costumes. The spandex content usually ranges from 5 to 20 percent, and higher amounts mean more stretch. JOANN carried this fabric in the apparel and stretch sections.
Microfiber Polyester Fabric
Microfiber polyester is made from very fine fibers, even thinner than a strand of human hair. This makes the fabric feel very soft and smooth while still being lightweight and breathable. It is often used in sportswear and performance clothing because it helps pull moisture away from the skin during activity.
Brushed Polyester Fabric
Brushed polyester is treated with a process that lifts the fibers on the surface, giving it a soft and slightly fuzzy texture. It feels similar to flannel but is lighter and lasts longer. This fabric is a popular choice for comfortable clothing like loungewear, pajamas, and everyday outfits.
Polyester Twill Fabric
Polyester twill has a diagonal pattern woven into the fabric, similar to denim but lighter and less likely to wrinkle. It is used for pants, jackets, and structured clothing that needs to hold its shape. Twill is stronger than basic fabrics like broadcloth and works well for daily wear.
Polyester Jersey Fabric
Polyester jersey is a knit fabric with a smooth front and a slightly textured back. It stretches in one direction and is commonly used for t-shirts, casual dresses, and light tops. It is easier to sew than spandex blends because it has less stretch, but it still drapes nicely on the body.
Double Brushed Polyester
Double brushed polyester is brushed on both sides, making it extra soft on the inside and outside. It is a bit heavier than regular brushed polyester and hangs well, which makes it perfect for loungewear, pajamas, and soft fitted clothes. Many people looked for this fabric at JOANN because of its comfort and smooth feel.
Felt Polyester Fabric
Polyester felt is a non-woven fabric made by pressing fibers together. It does not fray, comes in many colors, and is very easy to work with. This makes it a great choice for beginner craft projects. JOANN sold polyester felt both by the yard and in pre-cut sheets in the craft section.
Polyester Batting
Polyester batting is used as the middle layer in quilts, cushions, and stuffed items. It is light, fluffy, and can be washed in a machine, making it a good alternative to cotton batting. JOANN offered polyester batting in different sizes, including pre-cut options for quilting.
Polyester Lining Fabric
Polyester lining is a thin and smooth fabric used inside jackets, coats, and bags to cover seams and improve comfort. It can be a bit slippery to sew, but it gives a clean and neat finish to clothing. JOANN stocked polyester lining in common colors like black, white, and ivory.
Cotton Polyester Blend Fabric at JOANN
Cotton polyester blend fabric combines natural cotton with polyester fibers to get the benefits of both. Cotton makes the fabric soft and breathable, while polyester adds strength and helps prevent wrinkles and shrinking. JOANN carried this blend in the broadcloth section, and it was often used for clothing, quilting, and craft work.
Is 100 Percent Polyester Fabric Good for Upholstery
Yes, 100 percent polyester fabric can be a good choice for upholstery if you pick the right quality. One of the most important things to check is the abrasion rating, which is measured in Wyzenbeek double rubs. For home furniture that is used often, choose polyester fabric with at least 15,000 double rubs. For heavy-use furniture like office chairs or restaurant seating, look for 30,000 double rubs or more.
High-quality performance polyester is strong and does not pill easily, which makes it suitable for furniture that faces daily wear. Lower-quality polyester, like basic broadcloth, is not a good option for upholstery because it is too thin and can wear out quickly. Always check the product details or label to make sure the fabric is strong enough before using it for furniture.
What Does Polyester Fabric Feel Like
Polyester fabric can feel very different depending on the type. Standard polyester broadcloth feels smooth and a bit slippery, similar to a mix of cotton and nylon. It is light and easy to handle but not as soft as natural fabrics like cotton or linen. Polyester satin feels smooth and silky on the shiny side, while the back side has a slightly dull and rougher feel.
Polyester fleece feels very soft, warm, and fluffy, more like a blanket than a regular fabric. Brushed polyester is also soft but lighter and less thick than fleece. Stretch polyester and polyester spandex feel smooth with a slight firmness, and they stretch easily before going back to their shape. Microfiber polyester is one of the softest types, often feeling like velvet or suede depending on how it is finished.
How to Choose the Right Polyester Fabric
Choosing the right polyester fabric depends on what you are making, how much structure you need, and whether stretch is required. For formal clothing and costumes, polyester satin or chiffon works best because it drapes nicely and looks elegant. For workout clothes and fitted outfits, polyester spandex is the better option since it stretches and moves with the body.
If you are new to sewing, polyester broadcloth and fleece are easier to use. Broadcloth does not stretch and handles like cotton, while fleece does not fray, so you do not need to finish the edges. For outdoor use, such as cushions or performance gear, choose waterproof polyester or outdoor fabric that can handle moisture.
It is also important to check fabric weight using GSM. Lower GSM means the fabric is lighter and more see-through, while higher GSM means it is thicker and more solid. For upholstery, always choose polyester with a high abrasion rating and strong fibers so it lasts longer.
Polyester Fabric Performance Properties
Knowing how polyester performs can help you pick the right type for your project.
Wrinkle resistance is one of its best features. Since polyester is heat-set during production, it does not crease easily and keeps its shape after washing and wearing.
Shrink resistance is another benefit. Unlike cotton, polyester does not absorb much water, so it does not shrink much in the wash. This makes it a reliable option for clothing and home items where size needs to stay the same.
Moisture-wicking is an important feature in performance polyester and microfiber. These fabrics pull sweat away from the skin, which is why they are commonly used in sportswear.
Pilling resistance depends on the quality. Lower-quality polyester may form small fabric balls with use, while better-quality polyester is made to resist pilling and stay smooth longer.
Static is one downside of polyester. It can build up static electricity, especially in dry weather. Using fabric softener or anti-static spray during washing can help reduce this problem.
| Property | Polyester | Cotton | Rayon |
|---|---|---|---|
| Wrinkle resistance | Excellent | Poor | Poor |
| Shrink resistance | Excellent | Medium | Low |
| Moisture wicking | Medium | Low | Low |
| Breathability | Low | High | Medium |
| Pilling resistance | Medium | High | Low |
| Colorfastness | Excellent | Good | Medium |
| Abrasion resistance | High | Medium | Low |
Beginner Tips for Using Polyester Fabric
Beginner Tips for Using Polyester Fabric
Polyester has always been one of the biggest synthetic fabric categories at JOANN, covering apparel, fleece, fashion, outdoor, and craft sections. Because of this wide range, JOANN used to carry more polyester options than most fabric stores. It made shopping easier for sewists who needed different polyester types for different projects. Now, many people need to shop from multiple online stores to find the same variety.
Helpful tips:
- use a universal needle size 70/10 or 80/12 for lightweight polyester
- set your iron to low or synthetic heat
- place a press cloth between the iron and fabric to avoid melting
- use polyester thread it works best with the fabric and moves easily
- increase stitch length slightly for smoother seams on slippery fabrics like chiffon
- Choosing right machine from our joann sewing machines guide can also improve stitching results for slippery or stretch polyester fabrics
- use a ballpoint needle for stretch polyester and polyester spandex
Choosing a good sewing machine can also help improve results, especially when working with slippery or stretch polyester fabrics.
For polyester fleece, using a longer stitch length and a walking foot helps move the thick fabric evenly through the machine without pulling or stretching it.
Common Mistakes to Avoid
Using high heat is the most common mistake when working with polyester. Since it is a thermoplastic fiber, too much heat can melt or damage it permanently. Always keep the iron on a low setting and avoid direct steam unless you use a press cloth.
Using the wrong needle for stretch polyester can lead to skipped stitches and fabric damage. A regular needle can break the fibers instead of sliding between them. Always use a ballpoint or stretch needle for polyester spandex and other stretchy fabrics.
Choosing the wrong type of polyester for your project is another common issue. Polyester satin looks nice but can be hard to sew because it moves and slips easily. Beginners often find it difficult to manage. Starting with polyester broadcloth or fleece is a better option for learning.
Price Range and Budget Considerations
Polyester fabric is one of the most budget-friendly fabric options available, which is one reason it is so widely used in clothing, home décor, and craft projects.
| Polyester Type | Price per yard | Difficulty |
|---|---|---|
| Polyester broadcloth | $3–$7 | Easy |
| Polyester fleece | $5–$10 | Easy |
| Brushed polyester | $5–$9 | Easy |
| Polyester satin | $4–$10 | Medium |
| Polyester chiffon | $4–$9 | Hard |
| Stretch polyester | $6–$12 | Medium |
| Polyester spandex | $8–$15 | Medium |
| Microfiber polyester | $6–$12 | Medium |
| Performance polyester | $10–$18 | Medium |
| Waterproof polyester | $10–$20 | Medium |
JOANN clearance fabric sales often included polyester fabric at lower prices, especially during end-of-season sales. Many buyers now find that purchasing polyester fabric by the yard online gives them better prices and a wider range of colors compared to shopping in physical stores.
Project Ideas Using Polyester Fabric
Polyester fabric can be used for many different sewing and craft projects because it comes in so many types and textures. This makes it a flexible choice for both beginners and experienced makers.
Popular project ideas:
- cosplay costumes and props
- prom dresses and formal wear
- sportswear and leggings
- fleece blankets and throws
- curtains and drapery
- tablecloths and table runners
- outdoor cushion covers
- jacket and coat lining
- tote bags and pouches
- quilting projects
- craft fabric decorations
- pajamas and loungewear
- pet beds and accessories
Cotton polyester blend fabric is a great option for quilting because it combines the easy handling of cotton with the added strength and durability of polyester, making finished projects last longer.
Polyester Fabric vs Other Materials
| Fabric | Breathability | Durability | Wrinkle Resistance | Moisture Handling | Best Season |
|---|---|---|---|---|---|
| Polyester | Low | High | Excellent | Wicking | Year round |
| Cotton | High | Medium | Poor | Absorbing | Summer |
| Rayon | Medium | Low | Poor | Absorbing | Spring/Summer |
| Linen | Very High | Medium | Poor | Absorbing | Summer |
| Nylon | Low | Very High | Good | Wicking | Year round |
| Fleece | Medium | High | Excellent | Wicking | Winter |
Polyester holds more heat than cotton or linen because its fibers trap air close to the body instead of allowing air to pass through. Cotton absorbs moisture and releases it through evaporation, which helps cool the skin. Polyester does not absorb moisture in the same way. Instead, performance polyester is designed to pull sweat to the surface so it can dry faster.
For summer clothing, cotton fabric and linen fabrics are usually more comfortable because they allow better airflow and absorb moisture well. For winter clothing and activewear, polyester is a better option because it keeps heat in, lasts longer, and dries quickly. Rayon is more breathable than polyester but not as strong and can shrink easily. Nylon is similar to polyester in breathability but is stronger, making it better for heavy-duty use.
Polyester Fabric at JOANN
JOANN Fabrics offered polyester fabric in many parts of their fabric department, making it easy for customers to find what they needed. The apparel section included polyester broadcloth, stretch polyester, polyester spandex, and chiffon. The fleece section was very popular, with a wide variety of polyester fleece in many colors and prints. Polyester satin and lining fabrics were available in the fashion fabric section along with materials used for formal clothing.
Customers could look at fabric samples on rolls and request the exact amount they needed at the cutting counter. JOANN also had seasonal sales where polyester fabric was often included in clearance deals. Online ordering made it possible to buy fabric from home and pick it up in-store. Weekly coupons helped make polyester one of the most affordable fabric choices.
After many store closures, more people started searching online for polyester fabric from JOANN. The same types of polyester fabrics are now easy to find through different online stores. Customers looking for store updates can still check store locator pages and use joann fabrics near me page for more information.
Polyester Fabric JOANN Near Me and Online Ordering
Many people used store locator searches to find nearby JOANN locations when planning sewing projects. Inside the store, polyester fabrics were usually placed in organized sections, with apparel fabrics near the front and fleece, satin, and lining fabrics grouped by type. Customers could choose their fabric by looking at samples and then request the exact yardage they needed.
JOANN also allowed customers to order fabric online and pick it up from their nearest store. After store closures, this option shifted mostly to online shopping from other retailers. Today, people searching for polyester fabric from JOANN are often directed to sites like Amazon, Michaels, and Hobby Lobby, which offer similar fabric choices.
Where to Buy Polyester Fabric Now
Amazon has one of the largest selections of polyester fabric available online, offering many types such as broadcloth, satin, performance polyester, and waterproof options for different projects.
How to Sew Polyester Fabric
Steps:
- Prewash fabric on a gentle cycle before cutting
- Press fabric on low heat with a press cloth
- Cut pieces using sharp scissors or a rotary cutter
- Use the correct needle for the fabric type
- Thread the machine with polyester thread
- Set stitch length to 2.5 to 3 mm for woven polyester
- Use a stretch stitch or zigzag for polyester spandex
- Sew seams and press them flat using low heat
- Finish edges with a serger or zigzag stitch
For slippery fabrics like polyester chiffon or satin, use fabric weights to keep the fabric in place while cutting and sewing. Hand basting before using a sewing machine can also help keep layers from moving and make stitching easier.
Care and Maintenance
Polyester fabric is easy to care for, which is one reason it is so widely used. It does not shrink easily and holds color well, making it low maintenance compared to many natural fabrics. Wash polyester in a machine using warm or cool water with regular detergent. Avoid very hot water because it can weaken the fibers over time and lead to pilling.
Tumble dry polyester on low heat or hang it to air dry. High heat in the dryer can cause permanent wrinkles in some polyester fabrics and may also damage special finishes like waterproof coatings. It is best to remove items from the dryer as soon as the cycle ends to prevent wrinkles from setting in while the fabric cools.
When ironing polyester, always use the lowest heat setting and place a press cloth between the iron and fabric. Direct high heat can melt the fibers quickly since polyester reacts to heat more than natural fabrics.
Store polyester fabric in a cool, dry place. Keep it folded neatly or stored on a bolt, and avoid direct sunlight for long periods, as this can slowly fade the color over time.
| Care Step | Recommended | Avoid |
|---|---|---|
| Washing | Cool or warm machine wash | Hot water |
| Drying | Low heat tumble dry | High heat |
| Ironing | Low setting with press cloth | Direct high heat |
| Storage | Cool dry area | Direct sunlight |
| Stain removal | Mild detergent spot clean | Bleach on colored polyester |
Frequently Asked Questions
What is polyester fabric made from?
Polyester is made from polyethylene terephthalate (PET), which comes from petroleum-based materials. The material is melted and pushed through tiny holes to form fibers. These fibers are then woven or knitted to create fabric.
Is polyester fabric good quality?
It depends on the type of polyester. High-quality performance polyester and microfiber polyester are strong, durable, and last a long time. Lower-cost polyester like basic broadcloth is more simple but still good for crafts, lining, and basic clothing projects.
Does polyester fabric shrink?
Polyester does not shrink much because it does not absorb water like cotton. It is naturally shrink-resistant. The only time shrinkage can happen is when it is exposed to very high dryer heat.
Is polyester fabric breathable?
Standard polyester is not very breathable and can trap heat. However, performance polyester and microfiber polyester are designed to pull moisture away from the skin, which helps during workouts, even though it still feels warmer than cotton.
Can polyester fabric be ironed?
Yes, but only on a low heat or synthetic setting. Always use a press cloth between the iron and fabric. High heat can melt polyester and permanently damage it.
Is 100 percent polyester good for upholstery?
Yes, if it has the right strength rating. For home furniture, choose polyester with at least 15,000 Wyzenbeek double rubs. For heavy-use or commercial furniture, 30,000 double rubs or more is recommended.
What is polyester spandex fabric used for?
Polyester spandex is used for activewear, leggings, dance outfits, and fitted costumes. The spandex gives the fabric stretch and helps it return to its original shape after being worn.
What is double brushed polyester?
Double brushed polyester is a fabric that is brushed on both sides to make it extra soft. It is commonly used for pajamas, loungewear, and comfortable clothing because of its smooth and soft feel against the skin.
What needle should I use for polyester?
Use a universal needle size 70/10 or 80/12 for regular polyester fabrics. For stretch polyester, polyester spandex, or jersey, use a ballpoint or stretch needle to avoid skipped stitches.
Where can I buy polyester fabric by the yard?
Amazon offers a large variety of polyester fabric online. Other stores like Michaels, Hobby Lobby, and Walmart also sell polyester fabric both in-store and online.
Did JOANN sell polyester fabric?
Yes, JOANN sold polyester fabric in many departments such as apparel, fleece, satin, lining, and outdoor fabric. After store closures, most polyester fabric options are now available through online fabric retailers.
What is the difference between polyester and rayon?
Polyester is fully synthetic and more durable, making it long-lasting and easy to care for. Rayon is semi-synthetic, softer and more breathable, but it wrinkles easily, shrinks more, and wears out faster over time.
